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  • Essay / Six Sigma, Lean Management, Theory of Constraints And...

    An installed operator can take over one place at a time and during the waiting time, others lose a considerable amount of production. Subsequently, they set a goal to establish the work sequence to obtain maximum output using the plant's capacity. The third step takes into consideration the installation of planning boards. These tables list the standard methods for each procedure, the work sequence to reflect the order in which the process runs, and the standard cycle time to complete a process. Additionally, these tables not only provide information about the workers involved in the process, but also identify areas for improvement in the process. Moreover, this forms the main statistic for the workers as it helps them to have a better and clear understanding of the process for an impeccable vision of the future scope of improvements. On the contrary, in another part of the same factory, they found a number of machines seeking their attention at the same time. Automation is not always automatic. This requires humanized automation (Jidoka). The machines read the attention signal from the Andon light and need an operator to check the workflow consisting of a warning from each machine. Regardless of the machine used